Different hot tubs have different wire requirements, although they generally follow similar guidelines. Consult the hot tub’s owner’s manual for the most accurate information regarding wire size and type. This information is usually clearly listed in the first few pages of the owner’s manual. Hot tubs are typically 240 volt and require at least 100-amp electrical service. If you have trouble understanding the wire requirements as they are listed, take the manual to a hardware store or show it to a licensed electrician. Make sure to purchase a wire that’s long enough to reach from the hot tub to the electricity source.
Hot tubs either use 3-wire or 4-wire connections, which determine the size of the wire set. Hot tubs that use mixed-voltage components, combining a 240-volt heater and 120-volt ozonator, for example, require a 4-wire system. This means the wire set you use must contain two hot wires, one ground wire and one neutral wire. This usually measures about 2 inches in diameter. Three-wire systems do not use the neutral wire, so their wire sets are slightly smaller as there is one less wire inside the sheath. The owner’s manual will specify what kind of wiring system to use.
Copper wire, though slightly more expensive than aluminum or copper-clad aluminum, is recommended for optimal performance and safety. Don’t use under-size wire or wire made of other materials, as this may violate code requirements and give you hazardous false economy. Using cheap wire can also void portions of your warranty.
Wiring a hot tub is risky if you are inexperienced or don’t have adequate understanding of electricity. Hiring a trained electrician with expertise installing hot tubs is recommended. Do not use the hot tub before it has been tested by an electrician. Using a hot tub that has not been properly tested can result in fatal electric shock and other problems. Follow all manufacturer’s indications closely.