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How to Pour Concrete Over Cracked Slabs

Cracked concrete slabs are a hazardous eye sore, but most of them are simple fixes. Concrete slabs crack due to frost heaves, lack of expansions joints, a heavy object dropped on the surface and other reasons. You can repair the cracks and pour new concrete over the existing the slab in a few days. Plan to give the slab at least four days to cure slowly to increase the strength of the new surface.

Things You'll Need

  • Mild laundry detergent
  • Scrub brush
  • Concrete stain remover
  • Power washer
  • Hose
  • Putty knife
  • Vinyl reinforced patching compound
  • Trowel
  • Chisel
  • Hammer
  • Sand
  • Expansion joints
  • Duct tape
  • 2-by-4-inch boards
  • Nails
  • 1-by-4-inch wood posts
  • Rake
  • Float
  • Straightedge
  • Canvas
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Instructions

    • 1

      Scrub the surface with mild laundry detergent and a scrub brush to remove debris from the pits and crevices. Wash the surface with concrete stain remover and a power washer, if necessary. Rinse off detergent and stain remover with a hose.

    • 2

      Use a putty knife to fill any pits and cracks that are ½-inch deep or less with vinyl reinforced patching compound. Even the compound with the surrounding surface by spreading a thin layer around both sides of the crack with a trowel, a technique referred to as "feathering."

    • 3

      Widen any cracks deeper than ½-inch with a chisel and hammer to create a V-shaped crack about 2 inches wide at the top. Remove any debris from the crack and pour sand into the crack until it is ½-inch from the surface. Fill the remaining expanse with the patching compound using a trowel and feather it over the area.

    • 4

      Secure expansion joints to the old surface with duct tape. The distance between joints should be no more than three times the thickness of the new slab. If you're pouring a 2-inch thick slab, tape the joints no more than 6 square feet apart.

    • 5

      Install wood forms around the exterior walls of the existing slab. The top side of the forms will determine the level of the new concrete surface. Use 2-by-4-inch boards if your existing surface is 2 inches from ground level and you want pour a 2-inch thick slab. Nail the boards together at the ends and brace them by inserting 1-by-4-inch wood posts into the ground every 3 feet.

    • 6

      Pour concrete over the existing surface from one side to the other. Push a squeegee hard over the concrete to spread it evenly and fill low areas. Scrape across the top of the forms with a long 2-by-4 to level the concrete.

    • 7

      Use a float or clean straightedge to smooth the top until water bleeds through the surface.

    • 8

      Lay wet canvas over the new concrete and keep the material moist to dry the slab slowly for four days.