Standard plywood sheet thicknesses range between 1/8 inch and a full inch. This range provides a total of five different thicknesses; the other three are 1/4 inch, 1/2 inch and 3/4 inch. Since plywood sheets are commonly used for support underneath hardwood floors, some are not thick enough to be suited for storage cabinets.
Homemade plywood cabinets require strength to hold the items you intend to store. Plywood sheets with a thickness of 1/8 inch and 1/4 inch may be too thin to deal with screws and nails. If the nails or screws are too close to the surface, the wood tends to crack under pressure. However, 1-inch sheets may be too bulky or too large for a single cabinet. Aim for 1/2-inch or 3/4-inch thickness for both strength and natural appearance.
The thickness of plywood sheets is one influence on pricing. A 1-inch-thick sheet is more expensive than a 1/8-inch-thick sheet. However, the overall cut of the plywood along with the type of wood also influences the price. For instance, cherry is more expensive than birch and a 4-by-8-foot sheet is more expensive than a 5-by-5-foot sheet. Keep these factors in mind as you budget for your cabinet project.
Plywood thickness is not the only thing you must consider when selecting your plywood. Avoid purchasing plywood that has low grades, such as C- and D-grade wood. These indicate low quality with poor wooden surface finish. Instead, go after cuts and types that provide you with A- or B-grade quality. These grades also provide a smooth surface, making it easier to paint and treat compared to the lower-quality sheets.