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How to Get the Best Dark Stain Finish on Birch Plywood

Birch is a favorite of many people when selecting a plywood for a project. Staining this wood is an excellent way to enhance color while allowing the wood's grain to show through. Birch plywood, however, is known for its absorbent characteristics. If not prepared correctly prior to staining, blotches and marks can result. Pre-stain conditions can solve the problem by helping the plywood absorb more evenly. Often water-based stains will give the best results when a dark finish is desired. Stains can be rolled or brushed on plywood, but brushing allows better penetration on textured surfaces.

Things You'll Need

  • Stiff bristle brush
  • Tack cloth
  • 220-grit sandpaper
  • Birch plywood
  • Paintbrushes
  • Pre-stain conditioner
  • Water-based stain
  • Lint-free rags
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Instructions

    • 1

      Test the stain on three scrap pieces of birch plywood to get an idea of how dark the stain is and how many coats you need. Brush one coat on the first piece, two coats on the second and three coats on the third. Allow the stain to dry between coats and compare the three pieces after all are dry to identify which depth of stain your prefer.

    • 2

      Work in an area that is well ventilated. Brush the surface of the birch plywood with a dry, stiff bristle brush to remove any dirt and debris.

    • 3

      Sand the plywood with 220-grit sandpaper. Wipe the sanding residue from the plywood with a tack cloth.

    • 4

      Brush a thin coat of pre-stain wood conditioner on the plywood. Let it sit, then remove it following the manufacturer's instructions. This stain controller helps the wood absorb stain evenly and keeps the plywood from absorbing stain to the point the wood grain does not show on surface.

    • 5

      Apply a coat of stain to the plywood, following the manufacturer's package instructions. Use brush strokes in the direction of the wood grain, wiping the immediate area with a dry rag after every three strokes. Pull the rag across the plywood surface in the direction of the wood grain, keeping the look even and smooth.

    • 6

      Repeat the process in Step 5 until you have covered the plywood surface. Use as many coats as you determined necessary in Step 1 to achieve the best dark finish. Allow the stain to dry completely between coats.

    • 7

      Brush a coat of sealer over the dry stain. The staff at the home improvement center can advise you as to a compatible sealer for the type of stain used.