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How to Paint Exterior Aluminum

Aluminum was a common exterior siding and door material during the mid-1900s. Typically sold in a range of factory-finished paints, it was inexpensive and very durable. Over time, the paint oxidizes, fades and begins to flake off. Painting aluminum siding requires a little more work than painting vinyl or wood siding for many reasons, including concerns about lead in the original paint. Once painted properly, exterior aluminum can continue to last a long time and look great.

Things You'll Need

  • Detergent
  • Trisodium phosphate
  • Bleach
  • Power washer
  • Oil-based or latex primer
  • Mineral spirits
  • Acrylic paint
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Instructions

    • 1

      Test the siding for lead paint if you are going to do any washing, sanding or scraping. Purchase a lead paint test kit at a paint or garden supply store. If the old paint contains lead, disturbing it can be hazardous. Contact a lead-abatement professional for advice on how to proceed.

    • 2

      Check for chalking, which is a white powdery coating formed when the paint naturally breaks down. Run a dark rag or your hand over the siding in a sunny spot. If a powdery residue comes off, this must be removed or paint will not adhere.

    • 3

      Scrub or power-wash the aluminum with trisodium phosphate or an exterior siding detergent. If there is mildew present, add one part bleach to three parts of the detergent-water mixture. Do not use bleach with any cleaner containing ammonia, as the mixture creates dangerous chlorine gas.

    • 4

      Prime the aluminum. If it is in good condition, with the chalk completely removed and no bare metal showing, use a high-quality exterior acrylic latex primer. If there is metal showing, or some chalk remaining, use an oil-based primer thinned with about one pint of mineral spirits per gallon of primer.

    • 5

      Paint the aluminum with two coats of pure acrylic latex paint. Apply the paint with brush, roller or sprayer. A sprayer will give the smoothest finish, especially when using a satin or semi-gloss paint.