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How to Cure a Gel Coat

When completing home renovation or boat repair projects involving fiberglass, apply a gel coat to the fiberglass surfaces to protect the surfaces. Gel coats are often made of a resin mixture and create a polymer with the surface, increasing the strength and integrity of the material. Curing a gel coat is fairly simple, but it requires a prescribed process.

Things You'll Need

  • Cleaning solution
  • Clean cloths
  • Acetone
  • Gel coat (finish gel coat, polyester gel paste or laminating gel coat)
  • Application tool (pressure pot, catalyst injection, standard paint gun with primer nozzle, Preval sprayer, brush or roller)
  • Sandpaper
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Instructions

    • 1

      Clean the fiberglass surface thoroughly with a cleaning solution and a clean cloth, wipe it with acetone using another cloth and dry it completely. Cleaning the surface will properly prepare it before you apply the first gel coat.

    • 2

      Apply the gel coat using steady, even strokes at a thickness of about 20 millimeters. To apply the gel coat, you can use a pressure pot, catalyst injection, standard paint gun with a primer nozzle, a Preval sprayer, a brush or a roller. Wait 17 to 20 minutes for the gel to cure before applying another layer. No more than two to three applications are necessary.

    • 3

      Sand the surface with sandpaper between coats if you are using a finish gel coat or a polyester gel paste because these types of gel coats require a rough surface for curing. Laminating gel coats bond to smooth surfaces, so you don't need to do anything between coats if you are using a laminating gel coat.

    • 4

      Smooth out the surface using acetone between coats if any bumps, bubbles or uneven surfaces appear in the gel. If you are using a finish gel coat or polyester gel paste, sand the entire surface before applying the next gel layer; if you are using a laminating gel coat, you can apply the next layer after the previous layer is dry.