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How to Repair a Hole in a Hollow Luan Bedroom Door

Hollow-core doors present a challenge when it comes to holes. These holes are often accompanied by large splinters of wood that can be dangerous. Hollow-core doors can be repaired, however, and do not necessarily need to be replaced -- unless the hole is very large. This project will take a few hours to complete and requires a little prep work ahead of time.

Things You'll Need

  • Gloves
  • Screwdriver
  • Expanding spray foam
  • Utility knife
  • Spackling compound
  • Putty knife
  • Sandpaper
  • Primer
  • Paint
  • Paint brushes
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Instructions

    • 1

      Remove the door from the hinges by unscrewing the hinges. Take the door down. Place the door on a flat surface. Place the hardware in a plastic bag to keep it all together.

    • 2

      Remove any splinters or excess wood from the hole. Use a utility knife to pare them away. Put on gloves and clear the rest out with your hand.

    • 3

      Shake the can of expanding foam and hold it upside down. Spray the foam into the hole. Do not overspray -- it will expand quickly. Fill in the entire area. Let this dry for at least two hours.

    • 4

      Use a utility knife to pare away any excess foam. It should be flush or just a little below the surface of the door.

    • 5

      Spackle over the hole using a trowel or a putty knife. Joint compound works as well. Cover the hole completely and scrape off any excess with the edge of your knife.

    • 6

      Sand down the patch. The surface of the patch should be smooth to the touch and level with the rest of the door. Use a fine-grade sandpaper. A sanding block works very well for this application.

    • 7

      Sand over the entire surface of the door with a fine grade of sandpaper or your block. Prime it with an oil-based primer. Let this dry for four hours. Paint over the primer with the paint color of your choice. Use an oil-based latex. Let this dry completely and flip the door over to paint the other side. Rehang the door.