Home Garden

A Flexible Duct Was Knocked Loose From a Heat Vent

Flexible duct carries heated and cooled air from your home's air handler or furnace to the wall and floor vents. This duct work is attached with construction adhesive and duct tape to the rear of a vent. Most connections hold without fail, but occasionally, flex is knocked away from the vent by a careless contractor. Fortunately, repairing the connection requires only basic mechanical skills, tools and materials found in any hardware store or home improvement retailer.
  1. Flexible Duct

    • Flexible duct is light and inexpensive.

      Flexible duct is made of plastic that is stretched over wire coil. It is insulated with fiberglass to prevent heating or cooling loss. Flexible duct is lighter, easier to work with and less expensive than rigid duct. It is also more prone to being knocked loose by careless workers.

    Boot

    • Stiff boots make knock-offs more likely.

      Flexible duct attaches to the collar end of an HVAC unit's register boot while the register, or vent, end is nailed either between two wall studs or two floor/ceiling joists. Because boots are stiff and stationary, they are seldom the cause of flexible duct being knocked loose; however, their lack of flexibility is often a contributing factor in disconnections. The boot won't move, so any significant pressure will knock the flexible duct away. Always nail boots into place before attaching the flexible duct work.

    Adhesive

    • Construction adhesive, or mastic, that is spread liberally around the collar will adhere the flexible duct to the boot. Be sure to scrape away any residual mastic before spreading new adhesive. Slip the flexible duct onto the collar and press it in place until it holds securely.

    Tape

    • HVAC-grade duct tape is stronger than the consumer grade.

      Wrap the joint where the flex and boot meet with HVAC-grade duct tape. Sealing with tape is not mandatory but provides additional protection against knock-offs. HVAC-grade tape costs more but holds better than standard duct tape.