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The Best Way to Cover Old Floor Underlayment

If you remove your old floor and don't know whether or not to cover the old underlayment underneath with a new one, consider a few things first. You may not need to replace it and you may not need any additional underlayment. It depends on the condition of the underlayment and the type of new flooring you are installing.
  1. Underlayment

    • "Underlayment" is the term used to describe the subfloor, foam and other types of barriers placed underneath the top flooring material. Flooring that is glued to the surface typically only needs a subfloor underlayment, such as plywood or concrete. Laminate, engineered and floating floor surfaces, however, require a second underlayment, usually made from a foam material.

    Condition of Old Underlayment

    • If the old underlayment is in good condition, you don't need to replace it. A subfloor should be smooth and not have bumps and divots, especially when laying a vinyl flooring since you'll eventually see the subfloor flaws take shape on the vinyl. If you can't repair the subfloor with a compound or remove it, cover it with a 1/4 inch thick plywood subfloor. Cut the wood to fit and secure with ring-shank nails. Maintain a distance of 1/32 inch between the boards and a 1/2-inch gap between the subfloor and wall to allow for expansion as the weather changes. If the foam underlayment is in disrepair, discard it and start over with a new one.

    Foam Underlayment

    • When laying down a floating wood floor, or an engineered or laminate flooring, you'll need to lay a separate underlayment on top of the subfloor. It's usually made from foam. Simply roll it out and cut the ends with a pair of scissors to fit the entire area of the floor. Do not glue it to the subfloor. Then, install the flooring on top of the foam underlayment.

    Other Tips

    • The thickness of the foam underlayment does not help cushion the flooring like thicker padding cushions a carpet floor. However, if you are installing the floor on a second story or higher, consider a thicker foam underlayment to help absorb sound. A solid cork underlayment can also be used and is extremely effective in absorbing sound.