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How to Properly Repair Crown & Brick Chimney

A chimney's crown, the sloped mortar or concrete at the top of the chimney, serves to protect the flue and the opening around the flue. Because of its exposed location and other factors, the crown may develop cracks, see the growth of moss or otherwise suffer, leaving the interior of the chimney vulnerable to leaks. A crown with cracks or more widespread damage can be repaired using fire-rated silicone caulk or patching compound. At the same time that the crown is repaired, the bricks and mortared joints should be inspected and re-pointed wherever mortar is loose or missing.

Things You'll Need

  • Stiff-bristled brush
  • Fire-rated silicone caulk
  • Safety glasses
  • Cold chisel
  • Hammer
  • Patching compound
  • Trowel
  • Damp sponge
  • Jointing tool
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Instructions

  1. Chimney Crown Repair

    • 1

      Scrape the crown surface clean with a stiff-bristled brush to remove any moss and debris.

    • 2

      Patch minor cracks using fire-rated silicone caulk.

    • 3

      Break apart deteriorated sections using a cold chisel and hammer.

    • 4

      Brush debris from the broken-up sections off the crown.

    • 5

      Spread an even layer of patching compound around the entire crown using a trowel. Make sure to maintain a slight slope to force water off the crown and away from the flue.

    • 6

      Fill in any space that remains between the crown and the flue or flashing with fire-rated silicone caulk.

    Mortar Joint Repair

    • 7

      Remove loose or crumbling mortar from the joints. Use a chisel and hammer to knock this mortar out of the joints to a depth of 1/2-inch. Remove mortar from vertical joints first, then follow with the horizontal joints.

    • 8

      Brush any remaining dirt and debris out of the joints with a stiff-bristled or wire brush.

    • 9

      Dampen the joints where the mortar will be placed.

    • 10

      Prepare mortar for the joints according to manufacturer directions. Make sure to use a type of mortar suitable for exterior applications. It may be necessary to mix a coloring additive into the mortar to match the existing mortar.

    • 11

      Pack mortar into the joints, beginning with the vertical joints. Strike the joint mortar flat.

    • 12

      Remove excess mortar or use a jointing tool to finish the joints once the mortar begins to harden.