How to Cut Honeycomb Aluminum

Honeycomb aluminum gets its name from its structural resemblance to a bee honeycomb. Its outward appearance resembles short aluminum cylinders connected side-by-side. These panels are found in a variety of metal materials ranging from industrial to aerospace machinery. They can also be used as architectural panels for ceilings or walls, and can even be utilized to mount artwork. A standard table saw will be able to cut a honeycomb aluminum panel to size due to the metal's comparative softness.

Cutting lubricant
Table saw
Safety glasses

Instructions

- 1
  Coat the blade of your table saw with cutting lubricant. Normal table saws designed for cutting wood will cut aluminum quicker than wood. A lubricant will therefore protect the aluminum from potential damage resulting from the fast cutting speed.
- 2
  Mark the aluminum where you would like to cut. Use the crank on the table saw to crank the saw up out of the table to match the thickness of the honeycomb aluminum.
- 3
  Adjust the fence at the end of the table saw so you have enough space on the table to match the dimensions of the aluminum you intend to cut. This fence will act as a receiver for the end of the aluminum when you cut it.
- 4
  Turn on your table saw and fit the side of the aluminum up against the fence. Put on your safety goggles and slide the aluminum across the table and feed it to the saw. Cut along the length of aluminum until you have cut off the desired length.

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