How to Build an MDF Box for Basement Poles

Measure the height of the basement pole from floor to ceiling. Note down this measurement for the length of your MDF boards. Measure the width of the basement pipe and add 2 inches to the measurement. Mark this distance down for the width of your MDF boards.

Use a yardstick or a T-square to transfer the measurements to a 3/4-by-48-by-96-inch MDF sheet. Use the saw to cut out four identical boards with these measurements. Sand the cut edges of the boards lightly with medium-grit sandpaper to remove any rough edges.

Wrap the pole in a thin layer of foam padding or other supportive material. Do not wrap poles carrying hot water with any material that isn't fireproof and heat-resistant.

Arrange the four MDF boards around the pole with the help of an assistant, making them into a perfectly square post around the pole. Each side of this square post should have a dimension of 3/4 inch greater than the board width.

Have the assistant continue to hold while you drill holes through each MDF board and into the end of each adjoining board, spacing the holes every 12 inches. Use a drill bit that is slightly smaller in diameter than the wood screws you will use. Set 2-inch wood screws in these holes and tighten them in place.

Sand the corners of the box to the desired smoothness and continue to sand all exterior surfaces lightly with medium-grit sandpaper. Wipe off all sawdust. Apply a light coat of paint to the outside surface and allow it to dry for two hours. Repeat with additional coats to the depth of color desired. Apply three to four layers of sealant using the same method.