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How to Build a Hay Dolly

Bales of hay have been produced on American farms for decades. Heavy equipment moves the hay bales in large numbers, both on the farm and to customers in nearby towns and states. Hay bales are quite heavy, with the smallest ones ranging from 50 to 75 pounds, depending on the type of hay. Lifting, and then carrying them can be a tremendous chore when they have to be moved only a short distance. The solution to this backbreaking labor is using a modified two-wheel dolly to carry the hay bales.

Things You'll Need

  • Two-wheel dolly
  • Sheet of metal
  • Flexible metal tubing
  • Power drill
  • Drill bit set
  • Power screwdriver
  • Hacksaw
  • Hammer
  • Screws, nuts, bolts and washers
  • Small spring
  • Measuring tape
  • Safety glasses
  • Gloves
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Instructions

    • 1

      Find a steel frame, two-wheel hand dolly. An older model may need minor refurbishing so that it is in good working condition.

    • 2

      Measure the base of the dolly to determine the width of the sheet of metal that will attach to the base. Place the sheet of metal on the base of the dolly and mark the four corners where you will drill holes through the metal and the base.

    • 3

      Drill ¼-inch holes in the four corners of the base of the dolly and in the four corners of the sheet of metal using a power drill with a ¼-inch drill bit.

    • 4

      Lay the sheet of metal on top of the base of the dolly, lining up the holes you drilled. Slide screws down into each hole, securing them by slipping a washer, then a nut up the screw on the bottom of the dolly. Tighten the screw with a screwdriver while holding the washer with a wrench. If the ends of the screws protrude too far, cut them off with a hacksaw.

    • 5

      Bend the flexible metal tubing into the shape of a hook. Flatten and shape the hook’s end into a fine point with a hammer.

    • 6

      Drill a ½-inch hole in the handle at the top of the dolly and a ½-inch hole in the bottom of the metal tubing, perpendicular to the point of the hook.

    • 7

      Attach the metal hook to the handle of the dolly. Slide a bolt with a small spring on the end of it through the hole of the dolly and through the hole in the metal hook so that the end of the bolt points to the front of the dolly. Slide a washer, then a nut onto the bolt, snug against the spring. Adjust the tension of the hook by tightening or loosening the bolt. This hook will nestle into the hay bale as it is being transported and hold it in place.