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DIY Welder's Bench

Welding is an industrial art form that melds two pieces of metal to each other in useful and aesthetic ways. The tools needed for welding range from large and heavy to small and easily misplaced. Each of the tools is essential to the process of welding, which necessitates some kind of movable workbench to store and make readily accessible the multiple tools a welder carries. The welder's bench must have hooks for hammers, grips, and torches, as well as a shelf for the welder.

Things You'll Need

  • 32-by-48-inch metal sheet
  • 32-by-48-inch plywood sheet
  • Two 30-inch-long angle iron bars
  • Two 46-inch-long angle iron bars
  • Eight 1-inch-square metal bars, 20 inches long
  • Two 1-inch square metal bars, 30 inches long
  • Two 1-inch-square metal bars, 46 inches long
  • Power metal sander
  • Mig torch
  • Mig wire
  • Variable speed drill
  • 1/4-inch Tungsten carbide bit
  • 30-by-46-inch, 12-gauge mesh wire
  • Wire cutters
  • Four caster wheels
  • 1-inch screws
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Instructions

    • 1

      Weld two 30-inch angle-iron bars perpendicularly to the ends of a 46-inch angle iron using a mig torch and mig wire.

    • 2

      Mig weld a second 40-inch angle-iron bar to the free ends of the two 30-inch angle-iron bars creating a metal square.

    • 3

      Sand the welds using a power metal sander to remove sharp points, rounded welds and create flatness along the edges.

    • 4

      Drill two 1/4-inch holes in each side of the metal square 3 inches from the corners using a 1/4-inch Tungsten carbide drill bit and a variable speed drill.

    • 5

      Tack weld two 30-inch long, 1-by-1-inch square metal bars perpendicularly to the ends of a 46-inch long, 1-by-1-inch square metal bar.

    • 6

      Tack weld another 46-inch long, 1-by-1-inch square metal bar to the free ends of the 30-inch square metal bars.

    • 7

      Mig weld the square metal bars to each other and sand the welds once they have cooled making the middle of the welder's bench frame.

    • 8

      Tack weld a 20-inch long, 1-by-1-inch square metal bar, a leg, to each corner of the frame.

    • 9

      Tack weld the angle-iron square to the open ends of the legs.

    • 10

      Flip the box over so the square metal frame is on top.

    • 11

      Cut the corner squares of a 30-by-46-inch, 12-gauge mesh wire and tack weld the wire to the frame.

    • 12

      Tack weld a new 20-inch long,1-inch square metal bar to each corner of the frame square.

    • 13

      Insert a caster wheel into the open hole at the end of the second set of 20-inch legs.

    • 14

      Mig weld all corners, legs and wire and sand the welds with a power metal sander once cooled.

    • 15

      Set a 32-by-48-inch metal sheet on your work floor and top it with a 32-by-48-inch sheet of plywood.

    • 16

      Set the welder's bench frame on the plywood, centered with a 1-inch edge all around.

    • 17

      Drill 1-inch screws into the eight holes earlier drilled 3 inches from each corner.