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How to Make a Dovetail

A historic technique in woodworking that dates back at least to ancient Egyptian times, dovetail joint construction is found in a number of different varieties, from "through dovetails" to "half blind" joints and "tapered sliders." All variations gain their tensile strength by capitalizing on the wood's own structural integrity, a completely accurate fit, and the components' tight interlocks. An elegant and aesthetically pleasing solution to stress-bearing joints, dovetails are used widely in furniture making and general construction.

Things You'll Need

  • Electric router
  • Chisel
  • Rubber mallet
  • Coping saw and thin bladed wood saw
  • Sandpaper or triangular rasp
  • Clamps or woodworking vise
  • Hardwood or softwood boards
  • Slide calipers or square
  • Adjustable sliding bevel or marking gauge
  • Trimming knife
  • Pencil
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Instructions

  1. Making the Pins

    • 1
      Take care to accurately measure the thickness of the board.

      Clamp the first board to a workbench and mark the thickness of each cut for the dovetail using a marking gauge. The opening of the marking gauge should be fractionally less than the thickness of the wood.

    • 2
      With the correct tools, marking the pins is easy.

      Place your first marked board end upwards into the vise and clamp securely. With a pencil, mark the half-pins on each end of the board by measuring inwards from the edges. The length of wood between the marked half-pins is the area in which to cut the whole pins (sockets).

    • 3
      Mark your board cuts clearly.

      Divide the area between the marked half-pins by the number of tails and pins you require. Using an adjustable bevel or dovetail marker, draw in the lines for the cuts and pencil in an "X" to indicate the waste areas to be cut away to form the pins. Ensure the markings extend from the grain end of the board to the face.

    • 4
      Prepare your board by chiseling a baseline.

      Use a chisel to make a groove along the baseline under each socket to create a straight line and a guide for later saw cuts. Ensure these chisel grooves are made on both faces of the board. Place board back into the vise in an upright position.

    • 5
      Use a handsaw for precise cuts.

      With a saw, cut down the vertical lines that form each pin (socket). Rotate the board through 90 degrees and cut away the edges of the board to create the half-pins.

    • 6
      A triangular rasp allows for precise finishing

      Cut vertically down through the marked waste areas, removing small sections at a time to form each pin. Tidy up cuts with a trimming knife or triangular rasp.

    Making the Tails

    • 7
      A tri-square helps create perpendicular lines.

      Place this first finished board against the end of the face board and, using a pencil, transfer the outlines of the tails. Use a tri-square to draw in vertical lines along the face of the board to indicate cuts and mark the waste areas.

    • 8
      Dovetail joints are challenging but elegent.

      With a coping saw, carefully remove the waste ares between each tail and finish with a knife or rasp. Using a rubber mallet, gently tap the tails of this board into the pins of the first board to create a perfect dovetail joint.