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How to Cut an Epoxy Resin Countertop

An epoxy resin countertop is durable and inexpensive. Cutting through this kind of counter is slightly tricky because it is necessary to cut through the resin slowly enough so that you do not crack the remaining resin or damage any other part of the counter. Since resin is so hard, a diamond cutting blade and drill are necessary to cut cleanly through the countertop.

Things You'll Need

  • Measuring tape
  • Ruler
  • Drill
  • Eye protection
  • Ear protection
  • Dust mask
  • ¼-inch diamond drill bit
  • 2-inch hole saw
  • Circular saw
  • Diamond saw blade
  • Soft cloths
  • Resin sealer
  • Paintbrush
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Instructions

    • 1

      Determine where you need to make the cut on the counter. You may have to cut the counter during installation to make it fit in a particular area or you may need to cut out a shape for a sink or stovetop that you will install over the countertop.

    • 2

      Draw the outline of the cut that you intend to make with a pencil. Use a straight ruler to help you draw crisp and steady lines.

    • 3

      Put on ear protection, eye protection and a dust mask. Drill through the corners of the outline with a ¼-inch diamond drill bit. Use the 2-inch hole saw to enlarge the small holes to 2 inches in diameter.

    • 4

      Adjust the saw so that it will make a 1/8-inch deep cut. Saw 1/8 inch deep along the cutting lines on the top of the countertop. Set the blade to saw at ¼ inch. Saw along the cutting lines again. Set the saw to cut 1/8th inch deeper than the ¼ inch measurement. Cut the lines again. Continue to increase the depth of the cut each time by about 1/8 inch until the counter is cut all the way through. Cutting a small amount at a time prevents the counter from cracking.

    • 5

      Clear away all dust from the area. Use a dry rag first, then wipe away any remaining dust with a damp rag.

    • 6

      Brush some resin sealer onto the exposed areas of the countertop. This will seal the resin and prevent further damage. Allow the sealer to dry for 24 hours.