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How to: DIY Band Saw Mills

Designed to turn raw timber into rough lumber, band saw mills are the kind of equipment do-it-yourselfers dream about. Taking their name from a thin band-style blade that revolves around two parallel-mounted drumlike spindles, band saw mills are suited to making long cuts through large pieces of wood. Unlike standard sawmills, where the wood is fed into a mounted, rotating circular blade, band saw mills utilize a horizontally mounted band saw blade that passes along the wood stock.

Things You'll Need

  • 6-inch-by-6-inch-by-8-foot-long landscaping timbers, 4
  • Drill
  • 2-inch spade bit
  • 8-foot-long-by-2-inch-diameter sections of galvanized pipe, 2
  • 1/2-inch drill bit
  • 8-inch-long-by-1/2-inch-diameter machine bolts
  • 2-inch-long-by-1/2-inch-diameter machine bolts
  • Wrench
  • Band saw carriage
  • 2-inch-long-by-1/2-inch-diameter lag bolts
  • Band saw
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Instructions

    • 1

      Create a base for the saw mill. Drill two holes through four 6-inch-by-6-inch-by-8-foot landscaping timbers, using a 2-inch spade bit. Place the holes along the center line of timbers, 2 feet from each end of the timber.

    • 2

      Insert two, 8-foot long by 2-inch diameter sections of galvanized pipe though the holes in the timbers. Space the timbers 2 feet apart, along the pipes, with one timber at each end.

    • 3

      Drill down though the timbers and into and though the pipes with a 1/2-inch drill bit. Fasten the pipes to the timbers with 8-inch-long-by-1/2-inch-diameter machine bolts and a wrench.

    • 4

      Fasten the frame of a band saw carriage parallel along the top outside edges of the landscaping timbers with 2-inch-long-by-1/2-inch-diameter lag bolts and a wrench.

    • 5

      Bolt the horizontal mounting brackets on the band saw to the mounts on the band saw carriage with 2-inch-long-by-1/2-inch-diameter machine bolts and a wrench.

    • 6

      Place the wood stock on the base of the band saw mill. Turn the elevation crank on the band saw carriage up or down, with your hand, to set appropriate height for the thickness of lumber you wish to cut.