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How to Cut a 4-by-8 Sheet of Plywood

Cutting a 4-foot by 8-foot sheet of plywood can be difficult if you don't have a large table saw or other specialty equipment on hand. Many do-it-yourselfers have a circular saw, and it can be difficult to produce a straight cut on such a large piece of lumber with this tool. However, there is a popular process for producing clean, straight cuts on plywood and other large sheets of stock with a circular saw.

Things You'll Need

  • Circular saw
  • 1-inch by 2-inch piece of lumber 8 feet long
  • C-Clamps (2)
  • 4-foot by 8-foot by 2-inch sheet of foam
  • Measuring tape
  • Pencil
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Instructions

    • 1

      Measure and mark the plywood where you want to cut it.

    • 2

      Measure the width from the saw blade to the outside of the saw shoe for the guide line. Mark this line on the plywood, line up the 1-inch by 2-inch piece of lumber with your guide line and clamp it in place with the C-clamps.

    • 3

      Set the foam on a flat surface, such as the driveway, and lay the plywood on top of the foam so the edges all line up.

    • 4

      Adjust the cutting depth of the blade to 1/4 inch deeper than the plywood is thick.

    • 5

      Make sure that when the edge of the saw's shoe is held against the 1-by-2-inch lumber that the blade lines up with the cut line.

    • 6

      Power up the saw, hold it snug against the 1-by-2-inch guide, and push it down the length of the plywood to make your cut.