How to Wire a Profax 200-1 Control Box

the Profax welding system is a spool gun unit designed for high-volume welding applications. The package consists of an automatic wire delivery, hand-held gun connected to a control unit. Wiring the Profax 200-1 control unit involves connecting it to a 110-volt electrical outlet, welding power supply, and the conductor cord for the welding gun. To make the installation simple, Profax has numbered the eight wires from the gun to be connected to the numbered terminals in the control box.

Screwdriver

Instructions

- 1
  Loosen the screws that fasten the cover on the control unit with a screwdriver. Pull the cover off the unit.
- 2
  Insert the multiconductor cord from the welding gun through the access hole in the front of the control box.
- 3
  Loosen the eight terminals inside the control box with a screwdriver. Insert the numbered wires in their corresponding terminals and tighten them down.
- 4
  Tighten the wire compression mechanism, where the wire penetrates the box, to hold the multiconductor cord in place.
- 5
  Run the contactor control cord to the welding power source and plug it into the outlet by pushing them together.
- 6
  Run the 110-volt plug to a wall outlet and push it into the outlet.
- 7
  Place the cover back on the control unit and fasten it with the removed screws.

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