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How to Cut Prefab Countertops

Premade laminate countertops provide an easy-to-install option in kitchens and bathrooms. Many colors fit in with any décor. Whether you need to trim some laminate material from the end of the countertop or cut a hole for the sink, it’s possible to cut prefabricated countertops using basic carpentry tools. While it’s not difficult to cut laminate material, you need to take steps to avoid damaging the laminate. Simple snags from the cutting process are easy to fix, but if some of the laminate chips off, the damage is irreparable.

Things You'll Need

  • Tape measure
  • Straightedge tool
  • Transparent tape
  • 10 to 12 point finishing handsaw
  • Fine-grit sandpaper
  • Drill and drill bit
  • Jigsaw
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Instructions

  1. Cut Ends

    • 1

      Measure the length of the counter top you need. For best results, allow an extra 1/16 inch. If you have too much length after the cut, it’s a simple fix to sand off any excess. Mark the entire length of the cut with a pencil. Use a straightedge tool to keep the line straight.

    • 2

      Lay transparent tape along both sides of the line. The tape helps prevent splintering of the laminate material.

    • 3

      Cut the counter top with a 10- to 12-point finishing handsaw.

    • 4

      Use fine-grit sandpaper to smooth the edge.

    Cut the Sink’s Hole

    • 5

      Lay the template pattern that came with the sink on the counter top in the position where you plan to set the sink. Trace the template pattern onto the laminate.

    • 6

      Place transparent tape on either side of the line.

    • 7

      Drill four holes in the inside corners of the pattern. The holes need to be large enough for you to insert a jigsaw blade.

    • 8

      Place the jigsaw blade into one of the drilled holes. Bring the jigsaw up to full speed before proceeding to cut along the line toward the nearest hole.

    • 9

      Turn the jigsaw and cut to the next hole. Continue cutting the rest of the sink opening. As you cut the last edge, support the weight of the cut-out so it doesn’t fall and cause the counter top material to splinter.