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How to Insulate a New Corrugated Metal Roof

The best way to apply insulation for a new, corrugated metal roof is to do so before the metal panels are put in place. Use a product that is a combination insulator and vapor barrier. Either roll it out onto the roof decking or attach it directly to the rafters. Not only does this provide effective insulation, but the vapor barrier keeps any condensation that forms on the metal panels from dripping into the area below.

Things You'll Need

  • Safety goggles
  • Roofer’s harness
  • Slip-resistant shoes
  • Sturdy ladder
  • Combination insulation and vapor barrier
  • Galvanized roofing nails
  • Hammer
  • Closure strips, self-adhesive
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Instructions

    • 1

      Attach the roofer’s harness to a secure point as directed by the manufacturer. Wear your safety goggles to protect your eyes from stray nails and other debris.

    • 2

      Inspect the roof decking or rafters to make sure there are no screws, nails or other protrusions that might cause damage to the insulation. If there are, remove them. If there is any debris on the roof decking, sweep it off before starting.

    • 3

      Unroll the insulation, starting at one corner of the building, vapor barrier side down. The first area to be insulated is the section of roof along the eaves, so that each subsequent row toward the peak lies on top of the previous row. This helps minimizes the chance of moisture getting between the rows of insulation if the roof springs a leak.

    • 4

      Nail the edge of the insulation securely to the roof, using galvanized roofing nails. Space the nails about a foot apart along the edge.

    • 5

      Move to a position about 4 feet from the first row of nails. Pull the insulation tightly over the roof, but not so tightly that you tear it. Nail it securely at that point. You can adjust the distance slightly if you are close to a rafter, since it is better to nail directly into a rafter if you can. Repeat the process across the entire roof.

    • 6

      Start the next row of insulation just above the first row, allowing a few inches of overlap. Follow the same procedure to attach this row of insulation, and do the same for each subsequent row until you reach the peak of the roof.

    • 7

      Place roof closure strips along the eaves on both sides of your roof. These keep wind and rain out, keeping the temperature inside the building consistent and protecting the insulation. Make sure the strips you use match the design of your metal panels. Your roof is now insulated and ready for placement of the corrugated metal panels.