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How to Make Duckboard Flooring for a Sauna

Duckboard is constructed of slats of lumber that are attached to perpendicular crossmembers. Create duckboard floors in a sauna to keep your feet dry. The slats can be 2x2, 2x4 or 2x6 lumber, depending on how you want the completed sauna floor to look. When making the duckboard sauna floors, use redwood, pine or cedar, which are woods that dry quickly. Duckboard is constructed as a solid piece that you'll cut into sections for easy installation and removal.

Things You'll Need

  • Tape measure
  • Lumber
  • Circular saw
  • Screw gun
  • Screw fasteners
  • Safety glasses
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Instructions

    • 1

      Inspect the sauna floor and determine which way the slats will run. Measure the sauna floor perpendicular to the direction of the slats to determine a width. Add a 1/4 inch to the width of the slat face and divide the sauna width by this number to determine how many slats you'll need for the duckboard.

    • 2

      Stretch a tape measure across the face of the slat lumber to the required length and scribe a line. Cut the scribed line with a circular saw and repeat until you have enough slats to cover the sauna floor. Lay the slats face down next to each other.

    • 3

      Stretch a tape measure across the crossmember lumber and scribe a line at the room width. Cut the scribed line with a circular saw. Measure across the slats every two feet and cut another crossmember until you reach the opposite end.

    • 4

      Space the crossmembers out every two feet across the laid-out slats. Make sure that all of the crossmembers' ends are flush to the first slat. Thread a wood screw through the crossmember and directly into the first slat with a screw gun. Sink the screw head into the crossmember material 1/16 to 1/8 inch.

    • 5

      Space the second slat a quarter inch from the first, using a 1/4-inch spacer cut from scrap lumber to ensure that the spacing is the same. Make sure that the slat end matches the first. Thread a screw through each crossmember and into the second slat. Repeat the spacing and fastening process on each slat until the task is complete.